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Superior part-to-part consistency begins with state-of-the-art die cutting equipment, featuring roll-to-roll rotary as well as continuous length, flat-bed, high-speed, steel-rule kiss cutting. Highly sophisticated, multi-stationed computer controlled rotary die cutting systems and advanced high speed kiss cutting presses equipped with ultra-sensitive optics, promise the most accurate registration available in the industry. Solid, male/female, class "A" tools are routinely used in fabrication of some of the most challenging designs.
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The nature of the material determines the optimal slitting method that should be employed. PDCI Medical identifies the operation which best matches the material characteristics. Diverse slitting capabilities vary from fully computerized single lever slitting to score slitting of material as wide as 72". The company is also one of the industry’s most advanced fabricators in sheer slitting of chemically treated and untreated membranes and other glass microfibres.
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Upon specification, PDCI Medical employs over 4,000 square feet of Class 1,000 and 10,000 (AKA Class 6) dedicated environments as part of its single-source service to customers. Validated clean rooms house multiple high volume throughput operations, including micro slitting, rotary die cutting, printing, slitting, laminating, assembly, inspection and packaging.
With a custom-designed ultraviolet filtration system, our cleanroom environments are virtually germ and bacteria free, making PDCI Medical the outsourcing partner of choice for converting bio-sensitive materials for clinical and surgical applications.
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PDCI Medical can be a unique and valued partner in your product development planning. PDCI’s highly skilled research and development team applies their knowledge of multiple technologies to identify the materials and processes that best suit a project’s unique requirements. Evaluation, testing and verification are engineered into the manufacturing process before production begins. In-house expertise encompasses the fields of bio-chemistry, mechanical engineering, and material science. The company’s world-class clientele enjoys PDCI’s rapid prototyping services, clinical build support with collaboration in product design and manufacturability.
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Custom packaging and labeling solutions are designed and implemented for ease of use and enhanced product integrity. Whether the next destination is to “market-sense” or to post-production, custom packaging undergoes rigorous testing to meet stringent requirements that ensure continuation of quality. PDCI Medical has developed a proprietary packaging solution for surgical and clinical device manufacturers.
The company has teamed up with the area’s most reputable thermoforming suppliers to develop a semi-standard containment system which houses customized plastic inserts to provide customers with the security and visual appeal of a thermoformed tray, but with significant customizability and efficiency in final application. Please download our brochure on the PDCI Medical SurgiKit for more information.
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